Ball Mill Maintenance & Installation Procedure
No. 1 – GEAR AND PINION VIBRATION. Cause A – EXCESSIVE BACKLASH. Move mill gear toward the pinion and check for proper backlash per …
WhatsApp: +86 18221755073No. 1 – GEAR AND PINION VIBRATION. Cause A – EXCESSIVE BACKLASH. Move mill gear toward the pinion and check for proper backlash per …
WhatsApp: +86 18221755073Install the mill hydraulic pumps, oil reservoirs, piping systems, heat exchangers and filters, test bump the motors and align and couple the motors to the pumps. ... Process installation of lube oil mechanical components 3 men 48 hours 144 man-hours + 48 hours for double pinion. Installation of piping systems 2 men 96 hours 192 man …
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WhatsApp: +86 18221755073By mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear and pinion really. The discharge end of the mill; For the operator this only becomes a problem should the bolts that hold the liners in begin to leak water and ground rock. This combination is called SLURRY. If this slurry gets onto the face of the bull gear it will act …
WhatsApp: +86 18221755073The ball mill cylinder is a hollow barrel, which is rolled and welded by several steel plates. The two ends of the cylinder are connected to the ball mill trunnion with end covers. As the main part of the ball mill, it has to bear the weight of the lining plate, grinding media, compartment plate, and grinding materials.
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WhatsApp: +86 18221755073Ball Mill Sole Plate. This crown should be between .002″ and . 003″, per foot of length of sole plate. For example, if the sole plate is about 8′ long, the crown should be between .016″ and .024″. Ball Mill Sole Plate. After all shimming is completed, the sole plate and bases should be grouted in position.
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WhatsApp: +86 18221755073Installation of Ball Mill Pinion. 1. Before installing the pinion, carefully check the bearing pedestal, bearing cover, rolling bearing, pinion, shaft, and other parts, remove the burrs on the gear surface, and thoroughly clean them before installation. 2. Lift the assembled pinion gear unit, and place it on the base plate stably according to ...
WhatsApp: +86 18221755073This document provides instructions for installing a 16x22ft, 2800kW ball mill. It outlines 8 key steps: 1) Prepare the foundation and install the trunnion bearing sole plates. 2) Assemble and mount the trunnion …
WhatsApp: +86 18221755073Optional custom enclosures are available for "plug-and-play" installation, along with stand-alone design that can be retrofitted with ease. ... Spray systems are used to lubricate large gear and pinion sets, found on ball mills, rod mills, kilns, etc. Each systems includes an air operated pumping station, a measuring valve panel, a spray ...
WhatsApp: +86 18221755073The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball mills designated as 5′ x ...
WhatsApp: +86 18221755073"The pinion drives the trunnion; it's what makes the ball mill turn. The pinion is a small gear with a matching tooth profile to the ring gear on the ball mill. From a bearing point of view, there are two bearings at the end of the shaft on the pinion and there are two bearings on either end of the ball mill.
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WhatsApp: +86 18221755073The ball mill girth gear is connected to the reducer, which converts the rotational motion of the motor into the rotational motion of the ball mill. When the girth gear rotates, it drives the ball mill cylinder to rotate, causing the materials and grinding media in the cylinder to have strong impact, collision, and friction with each other ...
WhatsApp: +86 18221755073In fact we design, build and install ball mills which are specially adapted to grind hard and even extremely abrasive materials. Advantages of the ball mill . Adjustable grain size distribution . When operating on the open circuit principle, the product fineness and grain size distribution are adjusted via the peripheral material discharge. In ...
WhatsApp: +86 18221755073gears and install them in mill drive units such that they are not to be regarded as ... Ball mill 9000 HP Motor speed 990 rpm Mill speed 14 rpm R/L ill diameter 5 m Mill bearing 22 m ----- ----- Project A Two-pinion girth gear drive Fig. 2A 1 Annulus, 2 pinions 2 Reducing gears, each 2-stage 2 Main motors 2 Turning gears
WhatsApp: +86 18221755073Ensuring correct installation and alignment during gear replacement is also crucial to prevent premature failure. Q: Are mill pinion gears interchangeable between different types of ball mills? Mill pinion gears are often specific to the type and model of ball mill they are designed for. Interchanging gears between different mill types is ...
WhatsApp: +86 18221755073When selecting a ball mill trunnion for your mill, several crucial factors should be considered to ensure optimal performance and longevity. 1. The operating conditions and environment of the ball mill play a significant role in mill trunnion selection. Factors such as temperature, humidity, and the presence of corrosive substances must …
WhatsApp: +86 18221755073Several types of ball mill drives can be furnished, made up of various combinations of gearing, motors and transmission equipment. ... of all rotating shafts. With Marcy Mills the pinion shaft is fixed in position. Any gear adjustments are made by moving mill gear into proper mesh with the pinion. David October 23, 2016; 3:46 am; Prev …
WhatsApp: +86 18221755073Check that the spout is aligned to the mill. 45 Tel: (+27) 11 454 4177 Fax: (+27)11 454 4178 [email protected] EL BROCAL Mill Installation Manual 16x22ft, 2800kW Ball Mill APPENDICES Appendix 1 – Lubrication Schedule Appendix 2 – Bolt Torque Parameters Appendix 3 - Bearing Temperature Record Appendix 4 - Girth Gear & Pinion Data …
WhatsApp: +86 18221755073The ball mill diagram shows the main parts of a ball mill, including the feeding device, the cylinder, the discharge device, the hollow trunnion, the transmission device, the gear cover, the girth gear, the pinion, and the motor. The ball mill can be operated in a wet or dry way, depending on the material properties and the intended use.
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WhatsApp: +86 1822175507301- installation and alignment of edge drive. The installation and alignment process of edge drive is as follows: Cleaning of gear ring and mill flange → positioning …
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