Concentration (beneficiation) The decreasing concentration of copper in ores now requires pre-treatment of ores. The average grade of copper ores in the 21st century is below 0.6% copper, with a proportion of economic ore minerals being less than 2% of …
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— Copper ore is a mineral deposit that contains copper in concentrations high enough to be economically extracted and processed. Copper ore minerals include chalcopyrite, bornite, chalcocite, and malachite, among others.
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— Chalcopyrite (also known as copper pyrites) and similar sulfide ores are the commonest ores of copper. The ores typically contain low percentages of copper and have to be concentrated before refining (e.g., via froth flotation).
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The average estimated concentration is between 55 and 70 mg/kg, placing it below chromium (200 mg/kg) and zinc (132) but above tin and lead. Commercially exploited deposits of copper ores are found in many parts of the world, frequently associated with mountain-building processes.
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Pure copper metal is generally produced from a multistage process, beginning with the mining and concentrating of low-grade ores containing copper sulfide minerals, and followed by smelting and electrolytic refining to produce a pure copper cathode. An increasing share of copper is produced from acid leaching of oxidized ores.
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The amount of copper in an ore can vary from 0.4 percent to more than 12 percent. Porphyry copper deposits, in which the copper materials are more or less uniformly scattered throughout the rock, account for the greatest tonnage of metal in the producing areas of the world.
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This process uses a series of physical steps and high temperatures to extract and purify copper from copper sulfide ores, in four basic steps: 1) froth flotation, 2) thickening, 3) smelting, and 4) electrolysis.
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